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发表于 2008-6-8 22:38:41
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最后一部分我明天抽时间再译出吧. 现在先帖出原文,英语还可以的,先读一下.
And now the electrolytic
现在说说电解电容
People are prone to imagine all sorts of things and then to provide an argument to substantiate what they’ve imagined. 人类的习惯是先想象出一个东西,然后为这个想象出来的结论提供证据,以证明之.
Therefore I have gone to great lengths to study and research electrolytic capacitors from a burn-in perspective. 因此我花了很长时间来研究电解电容的特性,从煲机的角度.
An electrolytic capacitor is again two metal plates separated by some insulation. To obtain the large values of capacitance the plates are large in surface area and comprise long lengths of metal foil which are ultimately rolled up into the typical cylindrical shape of the electrolytic.
一个电解电容也是两片金属极板之间被一些绝缘体分隔开来. 为了获得较大的电容量,两块极板的表面积必须足够大,包含较长长度的金属箔,卷成圆柱状.
The electrolytic is assisted by the property of a battery in that large amounts of charge can be stored by the addition of an electrolyte (hence the name).
The electrolytic capacitor therefore comprises an anode plate – a foil that is coated in a dielectric (an insulator), the electrolyte – in its simplest terms: a salt in aqueous (water) solution, and the cathode – the other foil which isn’t coated. To distribute the electrolyte along the full length and width of the foils it is soaked into “separator” paper, and the whole assembly is tightly rolled-up inside the canister.
电解电容能储存电量,和电池类似,是靠了电解液(所以叫这个名字). 因此电解电容包含一个阳极板,这是一个被绝缘体包裹着的金属箔,包含电解液,其最简化的形式是盐水,还包含一个阴极,这是另一个没有包裹绝缘体的金属箔. 为了使电解液能分布满金属箔的长和宽,电解液浸在"隔板纸"中. 整个东西被紧密地卷装入电容的外壳.
The dielectric coating is what makes the capacitor do its job. The dielectric in an electrolytic capacitor is aluminium oxide, which is like the anodizing you see on a front panel, except that in the electrolytic capacitor it has not been “sealed” and is therefore not stable like the coating on a front panel.
电介质包裹层是使得电容能工作的重要之物. 电解电容中的电介质是氧化铝. 就象你经常在机器前面板上看到的那种物质. 一个区别是,在电解电容中,它没有被"密封",因此并不是稳定的.
The aluminium oxide is grown onto the aluminium foil by the process of anodizing large sheets of foil. These foils are then slit to the size required for each capacitor, and the manufacturing process is continued to form the finished product. Before the end of production the manufacturer applies voltage treatment to grow the aluminium oxide to the correct depth to give the required capacitance and dielectric properties.
氧化铝通过氧化处理放到金属铝箔的表面. 这些金属箔被切割成所需要的尺寸,制造过程继续进行,直至一个成品问世. 在生产过程结束前,制造商给电容加一些电压,使得表面的氧化铝形成正确的厚度,这样电容就能有设计的容量和介电特性.
The electrolytic capacitor relies on charge to maintain its aluminium oxide dielectric. Without charge the dielectric decomposes over time. 电解电容依赖于充电以维持其氧化铝的介电特性. 如果长时间不充电,其电介质会分解.
When placed in a circuit – for example between the power rails as we discussed in the introduction to this article, the capacitor is charged by this voltage. Because it stores this charge, it will release energy when there is no charge being received by it, and it will receive energy when it is under charge. 当被放入一个电路时,比方置于电源导轨之间,电容被电源的电压所充电. 因为它能储存这种电荷,它能在不接受到电荷时,释放出能量; 同时它也能通过充电接受能量.
Therefore it can be seen that it will “smooth” the “twice mains frequency DC” into a near constant DC voltage. 因此它可以把"两倍于电源频率的直流电"进行"平滑化处理",成为一个接近恒定的直流电.
It also conducts the signal (It doesn’t conduct DC), and is often used at other points in a circuit where the signal needs to travel between two different DC voltages. 同时它也能引导信号(但不引导直流电),它也经常被用在电路里的信号需要跨越两个不同直流电压之间的地方.
Because of the difference of DC voltage across it, it maintains its charge which in turn maintains its dielectric layer. And this is the key that answers the long burn-in question. 由于有电压穿过电容,电容能维持其充电特性,从而维持其电介质层. 这就是回答煲机问题的关键所在.
Mass production?
批量制造?
One of the virtues of mass production, especially when coupled with JIT (Japanese Just In Time) inventory control, is that all components are delivered “fresh” to the manufacturer. The very description “mass production” implies mass demand, and so the manufactured goods are quickly sold, and between component manufacture and the time of first use perhaps only a few months have passed. 批量制造的一个好处是(特别是和日本Just In Time库存管理法相结合时), 所有的部件被送到制造厂时,都是新鲜的. 批量制造的含义,是有批量的需求. 所以制造出的产品很快就能卖掉,在元器件被制造出来的时间,和成品被第一次使用的时间,也许只间隔几个月.
Therefore any electrolytic capacitors within the product will still have a near perfect dielectric layer. 因此产品里所包含的电解电容仍有一个接近完美状态的电介质层.
Now take the system we have in the UK of supply to small manufacturers (which is probably similar in Europe and the United States). Small manufacturers buy from component distributors – often big ones that specialize in supplying thousands of small enterprises. 现在谈一下在英国的情况,也许还有欧洲和美国因为那里的情况类似,在英国,元器件是供应给较小的制造厂. 小制造厂购买元器件是从元器件的代理商那里. 这些代理商通常为数以千计的小企业供货.
They buy in stock occasionally and when they buy, it is in extremely large quantities for the purpose of making a large profit. This stock can lay around in warehouses for several months, or in the case of the Elna Starget audio electrolytic capacitor RS Components of Corby, England used to stock, several years (I knew this because Elna UK told me so). 他们有时会大量购买,当购买的时候,数量都非常庞大. 这些购入的元器件然后会在仓库里放几个月,也许更长到几年,比如Elna Starget音频电解电容就是如此. (我知道这点,因为Elna英国分公司的人这么告诉我.)
Even if the small equipment manufacturer buys a special batch of electrolytics through a distributor, in which case they are “fresh” upon delivery, the batch will be a rather big one to be able to obtain a sensible price (minimum order quantities apply). The usage rate will be slow, and the storage time long. 即使小制造厂通过代理商购入一批特别的订货,交货时元器件还很新鲜,这样一批特别订货必须规模较大,这样才能做到合理的售价(必须达到最低订货数量). 因此它的使用率会较低,储存时间会较长.
In either case, the electrolytic capacitors in any piece of equipment made by any small enterprise will have had their dielectric layers decompose more than those inside a mass produced item. 不管何种情况,小厂生产的任何器材内的电解电容,其电介质层会分解得更多一些,比那些大量生产的产品内的电容,程度要甚之.
But as mentioned above, voltage treatment (it used to be called re-forming in the valve days) will restore the dielectric layer to as good as new. However, voltage forming in a capacitor factory and voltage forming in a small enterprise are two different things. In the capacitor factory a machine handles voltage forming. Such a machine has a throughput of thousands per hour (doing several at a time). It takes a full hour to voltage treat an electrolytic capacitor - you can’t do it faster because if you did, the dielectric layer would be damaged. We, like many other small enterprises, would need to voltage treat about 100 per hour. Not being able to fund the capitol investment required for a bespoke voltage treatment machine, we, like the rest, simply cannot perform this function without substantially increasing the prices of our products. 但正如前提及,电压处理(胆机时代被称作"Re-forming")可以使电介质层恢复新产品时的状态. 然而,电容制造厂内的电压处理,和小制造厂内的电压处理,是两回事. 在电容制造厂内,有一台机器来处理此事,这样的机器每小时的处理量是几千个电容(几个电容一起处理). 对一个电解电容进行电压处理要耗时整整一小时. 你无法加快这个过程,因为过快的话电介质层会被破坏. 我们厂,就象其他小制造厂一样,每小时需要处理100个电容. 由于我们不可能去购买那个大量处理电容的机器,所以就象其他所有小厂一样,唯有相应提高我们产品的价格,方能对电容进行这样的处理.
Now even if we, and other similarly sized enterprises, did voltage treat every electrolytic capacitor, the dielectric layer starts to decompose again the moment the voltage treatment stops, until the equipment gets switched-on and the capacitors receive charge in their normal course of usage. There is no way we can know how long a product will stay on the shelves of our distributors and dealers. Our turnover is good for the size we are, but the demand for our products isn’t the size of Apple’s. 即使我们对电解电容进行了这样的电压处理,电介质层还是会再次开始分解(电压处理一结束),直至其成品被通电使用,电容接受充电,进行正常使用. 没有办法去了解我们的产品会在经销商的仓库,展架上放多久才会被购买使用. 就我们的公司规模来说目前的生产量是好的,但对我们产品的需求不可能是苹果电脑那种级别的.
Therefore, when you receive your Graham Slee phono preamp or headphone amp, the voltage treatment of the electrolytic capacitors it contains begins from the moment of switch on. 因此,当你拿到一台Graham Slee的唱头放大器或耳机放大器,第一次使用时,对其内部的电解电容的电压处理就开始了.
How long will this take? Well, as I said above, in the factory it would take one hour using the prescribed technique (see the Rubycon reference below for details), but few capacitors in a real circuit are exposed to the right conditions. Power supply capacitors should, one would think, re-form instantly, but more decomposition to the oxide layer is done at switch on due to the lack of a controlled charging current – it’s up to voltage in a flash and at full ripple current. 这个过程要多久? 我前面说了,在工厂内大概是一个小时(采用工厂的电压处理程序). 但一个现实电路里的电容很少是处于最合适的条件. 有些会觉得,电源供应部分的电容应该会立即Re-form. 但由于缺乏受控制的充电电流,开机时会发生进一步的氧化层分解. 这取决于一刹那的,全波电流时的电压.
Electrolytic capacitors elsewhere in the circuit may not have sufficient charging current to be re-formed within the hour. In fact it can take days if not weeks for the tiny trickle of current dictated by the circuit’s operation to reach the specification dielectric. 电路中其他部分的电解电容未必有足够的充电电流在一个小时之内完成Re-forming. 实际上可能耗费几天,甚至几个星期,才能使电容达到设计的介电性能.
This description may be leading many to wonder if they’ve been buying scrap? But the picture isn’t that bad. The capacitors are generally OK from a correct (or near correct) value point of view. It’s just that the quality of dielectric is wanting at switch on. The quality of dielectric affects the leakage performance, and although the circuit will function correctly, by which I mean it will establish the correct voltages, the sound quality at switch on clearly isn't that which the product gives after a number of weeks use. 上述描述可能会使很多人开始想,他们买的产品是否垃圾? 但并不象那么糟糕. 从正确的价值观角度来看,电容一般来说是OK的. 只不过电介质的质量需要开机来进一步提高. 电介质的质量会影响电容的泄漏性能. 尽管电路正确运行,也就是说电压正确,一台机器刚开声时的声音,是肯定不如产品被使用几周之后的声音.
Therefore a piece of high performance hand built equipment simply will not sound as intended at first. It may not sound as intended for a number of weeks. The sound can go through changes as one capacitor comes on-stream while the others are still getting there.
因此一件手工制造的高性能器材在刚开声时的表现,是不如它被设计成能发出的音质. 可能几个星期都无法达到设计的音质. 声音可能会随着一些电容的变化而变化,而电容的变化是逐个的.
And when it’s switched off? Even for a short time there will be some decomposition of electrolytic capacitor dielectric because of the lack of charging voltage. However, it should not take anywhere as long to return to the burned-in performance level. But where equipment is stored for a year or two...
当机器被关掉时呢? 即使关闭的时间不长,也会发生一些电介质分解,因为充电电压没有了. 然而重新开机后电容能较快恢复状态. 不过如果一个产品被储存了一年或两年(未用) ... 情况就不同了.
[ 本帖最后由 小白 于 2008-6-9 09:41 编辑 ] |
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